Using auger bits in hard wood
There is a technique
to using augers in hard wood that I would like to pass on.
What
has this to do with hold downs? Well, I have two Gramercy hold downs,
and they are great. I also have a single Veritas hold down, and have
wanted another as I think that they are the best. But I kept putting
off buying one as the Australian Dollar has gone to Hell and they are
now really expensive. But, about a week ago I came across two being
sold extremely cheaply - the seller was really offering them as a
gift - and I was the first to respond. Now I have three!
Storing
the Gramercy hold downs has been easy enough. They simply slot into
holes in the bench leg ...
The
Veritas hold down is more of a problem. They cannot go into a leg
like this as they project too far. As a result, the one I have lived
in a dog hole on the bench ...
This
is not ideal as it takes up wanted real estate. The bench is just 80"
long.
I came up with a solution to drill holes in the bench
leg, but on the outside, so they face inwards ..
Two
issues here: the first is that there is a sliding deadman to
consider. This is about 1 1/4" thick Jarrah, as seen in the
first photo, and the 3/4" holes must not interfere with it. The
second is that, while the holes for the Gramercy hold downs went
through 3" of leg, the Veritas holes will need to clear 5"
solid Jarrah.
The method here is used by all augers. I have
Russell Jennings, Irwin and, as used here, Wood Owl, a Japanese make.
The Wood Owl are the best I have used. They have 3 cutting faces
verses the 2 on other augers.
The
hex shank is, I believe, 7/16" across. This fits the 10"
Stanley 2101 Bell brace I am using here.
If
you have ever tried to use a brace and auger in hard wood, you will
hear recommendations to get augers with fine lead screws (and that
coarse lead screws are for soft wood). In my experience, it really
makes no difference what you use in really hard woods. For interest,
the Jarrah here came from roof trusses rescued when we completed a
renovation 15 or so years ago. They had been baking in the West
Australian sun for 15 years prior to that (yes, 30 years ago, West
Australian home builders were still using Jarrah to build roofs!).
Trying to drill through this wood requires a huge amount of down
force and forearms like Popeye.
Enter the pilot hole.
The
idea is to drill a hole slightly smaller than the lead screw
...
Once
this is done - noting that my drill bit was 1" too short to
clear the leg - you can begin using the bit and brace ...
The
pilot hole provides the lead screw with enough side wall to grip,
without also making it create a hole to enter. The force now needed
to drill is a tiny percentage of that otherwise need. Below I am just
balancing the brace and turning the arm. It feeds itself through the
leg ...
Keep
drilling until the tip of the lead screw just peeps out the other
side ...
Then
drill back from this side ...
This
prevents spelching (blow out).
The holes are actually very
clean. This is the worst - any damage here was actually caused by
pulling out the auger bit ...
The
edges were chamfered ..
For
interest, I used this large chamfer bit from Lee Valley, which was
also used 7 years ago when I added some round dog holes to the bench
...
Final
result ...
Regards
from Perth
Derek
June 2020